Shift Leader Production at Lonza. Interested candidates can check the details below and apply online.
Job role: Shift Leader – Production (Gel Melt Room)
Job location: Haryana, India
Today, Lonza is a global leader in life sciences operating across three continents. While we work in science, there’s no magic formula to how we do it. Our greatest scientific solution is talented people working together, devising ideas that help businesses to help people. In exchange, we let our people own their careers. Their ideas, big and small, genuinely improve the world. And that’s the kind of work we want to be part of.
Key Responsibilities of Shift Leader Production at Lonza:
- Responsible for shift related operations in GMR (i.e. shift manning, leave, overtime, discipline, SOP compliance etc.), Ensure all procedures on shop floor in the shift are being done and documented. Read & follow the Production Schedule & do the Planning of color change /dish wash, melt charge.
- Produce GFT as per set specifications and ensure it is out of specification before it get transferred to melt tank area. Take immediate steps to file (wherever appropriate) and handle deviation if any.
- Seek support from supporting department for any correction in case of machine failure or utility disruptions etc. Follow up with maintenance team and ensure necessary action is done. Optimum usage of recyclable material, trim and gel to ensure GUR is achieved as per target to ensure cost effective production.
- Understand gelatin melt process. Understand and work on and over graphic information in SCADA. Understand usage, principle, operation and maintenance schedule of all equipment and take action accordingly.
- Understand and apply cGMP guidelines in Gelatin Preparation Room including labelling etc. Maintain area and equipment in clean and organized form all the time as per GMP.
- Ensure correct colour of customized gel solution as it should be as per the standard sample, using spectra scan and avoid any downtime on account of colour matching.
- Get dispensing done as per standard operating procedure. Ensure issuance & storage of RM and in process RM is done as per SOP along with proper labelling. Control & minimize waste of RM.
- Handover shift and area in a form which reduces disruptions and does not affect quality/ costs etc. Ensure changes, process improvement plans, revised procedure and other changes are being implemented in shift post training. Maintain 5S in the area.
- Act in compliance with all laws, regulations & policies Environmental, Health & Safety. Quality: Ensure general GMP guidelines are being followed and motivate colleagues to do the same consistently. Responsible for in process quality control of work in progress.
Educational qualifications and Experience: B.Pharma or B.sc with minimum 6 to 8 years of experience into Pharma Industry or Food Industry.
Key Requirements of Shift Leader Production at Lonza:
- Team Handled : Able to handled 4 to 5 contractual production executives.
- Able to work in rotational shift working hours.
- Should have experience in Gel Melt Room in Production dept.
- Good in Communication.
Every day, Lonza’s products and services have a positive impact on millions of people. For us, this is not only a great privilege, but also a great responsibility. How we achieve our business results is just as important as the achievements themselves. At Lonza, we respect and protect our people and our environment. Any success we achieve is no success at all if not achieved ethically.
People come to Lonza for the challenge and creativity of solving complex problems and developing new ideas in life sciences. In return, we offer the satisfaction that comes with improving lives all around the world. The satisfaction that comes with making a meaningful difference.
Here are few interview questions with answers related to this job role Shift Leader Production at Lonza
1.How do you ensure compliance with cGMP guidelines in the Gel Melt Room (GMR)?
A:As a Shift Leader in the Gel Melt Room, I ensure compliance with cGMP guidelines by strictly adhering to standard operating procedures (SOPs) for gelatin preparation, including proper labelling and documentation. I maintain the area and equipment in a clean and organized form at all times to meet GMP standards. Additionally, I regularly train and motivate my team to follow GMP guidelines consistently.
2.How do you handle deviations or machine failures during your shift in the Gel Melt Room?
A: When faced with deviations or machine failures, I promptly seek support from supporting departments, such as maintenance, to address the issues. I follow up with the maintenance team to ensure necessary actions are taken to minimize downtime and disruptions to the production process. My priority is to ensure continuous and smooth operations while maintaining product quality.
3.Can you describe your approach to optimizing production efficiency while reducing costs in the Gel Melt Room?
A: To optimize production efficiency and reduce costs, I focus on the optimal usage of recyclable materials, trim, and gel to achieve the target Gelatin Unite Requirements (GUR). By closely monitoring the production process and identifying areas for improvement, I implement process improvement plans and revised procedures post-training to enhance efficiency. This approach allows us to achieve cost-effective production without compromising quality.
4.How do you ensure in-process quality control during work in progress in the Gel Melt Room?
A: Ensuring in-process quality control is vital in the Gel Melt Room. I regularly perform quality checks on the work in progress, ensuring that GFT (Gel for Transfer) meets the set specifications before transferring it to the melt tank area. I also utilize spectral scan technology to verify the correct color of customized gel solutions as per the standard sample. By enforcing general GMP guidelines and motivating colleagues to maintain quality standards consistently, I contribute to delivering high-quality products.
Shift Leader Production at Lonza
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